Calculation of the cost of design work for the ACS. Development of documentation for automated control systems. For the development of technical documentation

Introduction date 1997-04-15


DEVELOPED by JSC "Research and Production Center" VNIPI SAU-40 "and TP" CENTRINVESTproekt "of the Ministry of Construction of Russia

APPROVED by the Ministry of Industry Russian Federation March 14, 1997 on the proposal of the Ministry of Construction of the Russian Federation (letter dated January 27, 1997 N 9-4 / 8)

From the date of its introduction, the price-list for the development of technical documentation for the process control system, approved by the USSR Ministry of Electrical Engineering on February 19, 1991, becomes invalid.

1. Basic provisions

1. Basic provisions

1.1. Reference price guide for the development of technical documentation for automated control systems technological processes (APCS) (hereinafter referred to as the "Directory") is recommended for determining base prices for the subsequent formation of contract prices for the development of technical specifications for the creation of an APCS and documentation for general system solutions, organizational, informational, technical, mathematical and software APCS, as well as for the development of documentation for automated subsystems of technological process control, which are part of the integrated automated systems as their components for industrial and non-industrial facilities.

1. 2. Base prices in the Guide are set depending on the complexity of work, calculated in points, excluding value added tax.

1.3. The handbook is intended for use by organizations of various organizational and legal forms that have a license to perform the relevant work and have the status of a legal entity in accordance with the legislation of the Russian Federation.

1.4. The prices in the Guide take into account all costs for the development of technical documentation for the process control system, included in the cost price in accordance with the "Regulations on the composition of costs for the production and sale of products (works, services) included in the cost of products (works, services), and on the procedure for the formation of financial results taken into account in the taxation of profits ", approved by the Government of the Russian Federation of August 5, 1992 N 552, with changes and additions (except for the cost of purchasing special equipment and business trips).

1.5. The prices in the Guide are set in relation to the composition, procedure for development, coordination and preparation for the customer's approval of technical documentation for the process control system, regulated by the relevant regulatory documents.

1.6. The prices in the Guide are set for the development of technical specifications (TOR) for the creation of an automated process control system and the development of design documentation for an automated process control system in the amount of technical projects (according to SNiP 11-01-95 - projects) and working documentation. Moreover, prices are set separately for the development of each of following parts design documentation for the process control system:

system-wide solutions (OR);

organizational support (OO);

information support (IO);

technical support (TO);

software (MO);

software (software).

1.7. The prices of the Directory do not include:

pre-design research and development of the concept of the process control system;

research work carried out, if necessary, at the design stages of creating an automated process control system;

research and development work to create new automation tools;

development of the conceptual design of the process control system;

design and engineering work related to the development of custom-made APCS equipment (including panels, consoles and other atypical automation equipment), with the exception of drawing up initial requirements for the development of this equipment;

development of simulation equipment, debugging and commissioning stands and testing grounds for debugging and testing the process control system and its components, as well as simulators for training the control system personnel;

the cost of purchasing special equipment, the need for which may arise during the development of the process control system;

business travel costs;

additional costs associated with the performance of work by organizations located in the regions of the Far North and in areas equated to them;

costs of acquiring from the copyright holder the right to use the protected results of his intellectual activity, including in the field of process control systems;

costs of state supervision bodies, state expertise and other interested organizations for the approval and examination of the draft TK and project documentation for the process control system

development of documentation for construction, plumbing, electrical, fire-fighting automation and other related parts of the project;

work on completing construction sites with equipment;

examination and acceptance of documentation developed by foreign firms; consideration and completion of documentation developed by foreign customers; preparation of specifications for materials, spare parts, assemblies and parts necessary for the operation of the process control system of a foreign facility; other works on separate orders of the general supplier or general contractor;

development of projects for the production of construction and installation works (PM) when creating an automated process control system;

works performed at the stage of putting the process control system into operation (including commissioning, supervision of construction, provision of technical assistance).

1.8. The prices in the Guide are set depending on the labor intensity of the work, assessed by the main factors and expressed in points (Table 2.4). These tables are focused on the newly developed process control systems, taking into account the "basic" factors and conditions for their creation.

In the presence of other factors and conditions affecting the labor intensity of work, when determining the base prices, correction factors are applied (Table 1). Moreover, their values \u200b\u200bfor different parts of the design documentation for the process control system may be different.

1.9. The values \u200b\u200bof the labor intensity factors adopted in determining the price and the conditions for applying the correction factors must correspond to:

for TK - an application for the development (creation) of an automated process control system and the customer's initial requirements for the system attached to it, and in case of insufficient data contained in these documents - other documents, the development of which preceded the development of the TK;

for the design documentation for the process control system - the terms of reference for the creation of the process control system, and in case of insufficient data contained in the technical task - other documents, the development of which preceded the development of a technical or technical project (according to SNiP 11-01-95 - respectively, the project or working project) ...

1.10. When determining the base price using several coefficients greater than one, the general multiplying coefficient is determined by summing their fractional parts and the unit.

When determining the base price using several coefficients less than one, the total reduction coefficient is determined by multiplying them.

In the case of using simultaneously raising and lowering coefficients, first, in the specified order, the total raising and the total decreasing factors are determined, which are then multiplied.

1.11. When determining the base price, the values \u200b\u200bof the labor intensity factors corresponding to the volume of work under the contract should be used. It is not allowed to take into account the indicators characterizing both the previous and subsequent stages of development of the technological object of control and the process control system.

1.12 Determination of the base price for the development of project documentation for an automated process control system by summing up the base prices for the development of project documentation for its individual subsystems that are not an automated process control system is not allowed.

1.13 The prices of this Handbook take into account works on local automation systems included in the process control system. In this regard, if the price of the development of an automated process control system is determined according to this Handbook, then the base price of design work for the construction of an object equipped with an automated process control system, determined according to the design work for construction or the Directory of basic prices for design work for construction, must be reduced by the amount provided for in this Collection or the Directory of the cost of design work for this object of automation of technological processes (including technological control, technological signaling, technological dispatching and telemechanization) ...

1.14. Relative cost certain types works in the development of technical documentation for the process control system by the forces of one organization is established by this organization, depending on the complexity of the work performed.

The relative cost of work performed by the forces of subcontractors is established in agreement with these organizations.

1.15. The base price for the development of technical documentation for the process control system in a reduced volume against the price taken into account (for example, when developing documents of not all types and names established by state standards; when adjusting previously adopted design decisions; when developing a control system for a facility where automation work has already been performed , etc.) is determined at the base prices for the development of technical documentation for the process control system with the use of a reduction factor, the size of which is set by the developer as agreed with the customer in accordance with the complexity of the work.

1.16. An explanation of the terms used in the Handbook is given in Appendix 1.

1.17. The prices in the Handbook are established as of January 1, 1995 and are adjusted for inflation indices in accordance with the information letters of the Ministry of Industry of Russia and the Ministry of Construction of Russia.

Coefficients to set prices and conditions for their application

Table 1

Terms of use
coefficient

Coefficient designation

Coefficient value

Note

1. The process control system is reusable

From 0.3
up to 0.9

The value of the coefficient is selected depending on the proportion of reused design solutions in the total number of design solutions for the process control system

2. The process control system is being developed
for the purpose of replicating

From 1.2
up to 1.4

3. The initial requirements of the customer for the process control system provide for a high degree of development of the control functions of the system

From 1.1
up to 1.2

It is applied only for TK at IV-VII degrees of development of the control functions of the process control system (see table 4)

4. The process control system is developed taking into account several options for building (implementing) the system

From 1.05
up to 1.3

It is used for parts of the design documentation for the process control system that require a variant study, if there is a corresponding requirement in the TK

5. The process control system is created using technical means at the stage of production development

From 1.05
up to 1.2

1. Not applicable for TK

2. Mastering of production is considered complete with positive results of qualification tests, drawn up by a protocol (act).

3. The value of the coefficient is selected depending on the specific weight of technical means that are at the stage of development of production, in the total number of technical means of the process control system

6. The process control system is created using foreign technical means

From 1.05
up to 1.25

1. Not applicable for TK

2. It is used when the developer of the process control system first uses technical means of this type

3. Does not apply if the coefficient is applied

4. The value of the coefficient is chosen depending on the share of foreign technical means in the total number of technical means of the process control system

7. APCS is created using telemechanics devices, radio communication or high-frequency communication over high-voltage power lines for the data transmission network

From 1.1
up to 1.2

1. Applies only to documentation of maintenance and software

2. The belonging of the used technical means to the specified devices is determined by their codes according to OKP

8. The process control system is created as part of an automated technological complex (ATC) included in the experimental construction plan or in the list of unique or especially important (most important) facilities (construction projects)

From 1.1
up to 1.3

The inclusion of ATK in the plan (list) must be documented

9. The process control system is to be created abroad and the following complicating factors take place:

9.1. Translation of technical documentation into foreign language

9.2. Translation of materials used in the process of developing the process control system of a foreign customer into Russian

9.3. Double check of technical documentation, production of duplicate cripples, increased requirements for the design and packaging of documentation

9.4. Application of equipment and materials purchased in the country of a foreign customer or supplied from third countries

9.5. Application of foreign norms and standards for equipment and materials

9.6. Additional requirements for design documentation for the construction of ATK on contract terms, including the preparation of specifications for equipment and materials temporary admission

Applicable only for maintenance documentation

10. The process control system is subject to operation in special conditionscharacterized by the following factors:

10.1. Production of increased risk (explosive; fire hazard; fire and explosion hazard; chemically hazardous; radiation hazardous; nuclear hazardous; biologically hazardous)

From 1.1
up to 1.3

The use of the coefficient implies a mandatory design assessment of the system reliability

10.2. Tropical, sea or cold climate

Applicable only for technical specification and maintenance documentation

10.3. Dusty or corrosive (corrosive
active) environment

10.4. Seismic terrain

10.5. The current frequency and voltage in the power supply network differ from those established by Russian standards

10.6. The control object is mobile or underwater

11. Designing an automated process control system consists in linking a previously developed automated process control system (standard, either imported, or individually developed) to the conditions of a specific control object

From 0.05
up to 0.3

1. It is used for parts of the design documentation for the process control system that require binding (for maintenance documentation - at least 0.2)

2. The price of other parts of the project documentation is determined by the cost of its reproduction

12. Development of technical documentation for the process control system is carried out in connection with its reconstruction (technical re-equipment)

From 0.4
up to 1.2

13. The process control system is created at an existing or reconstructed (expandable, technically re-equipped) control facility or control facility import delivery

From 1.1
up to 1.3

14. The implementation of the process control system is provided without the use of programmable computer technology (that is, without the development of hardware and software)

From 1.5
up to 2.0

Applicable only for TO documentation if there is a corresponding requirement in the TK

15. The automated process control system provides for measuring channels that are subject to metrological certification

From 1.03
up to 1.15

1. Not applicable for TK

2. The value of the coefficient is selected depending on the specific weight of the measuring channels subject to metrological certification in the total number of information channels of the system

16. The process control system is characterized by a strictly regulated level of functional reliability, since its failures lead to shutdowns of the control object, and maybe even to emergency situations and even catastrophes

From 1.05
up to 1.2

1. Does not apply in case of applying the coefficient

2. The use of the coefficient implies a mandatory design assessment of the system reliability

2. Procedure for determining the base price

2.1. Base price formula

The base price for the development of technical specifications and each of the parts of the project documentation for the process control system is determined depending on the number of points calculated according to the main factors of labor intensity, the corresponding value factor and the general correction factor according to the formula:

Where:

- value multiplier (million rubles);

The amount of points;

- general correction factor.

2.2. Development of technical specifications for the creation of an automated process control system

2.2.1. The number of points characterizing the complexity of the development of technical specifications is determined according to table 2.

Labor intensity of the development of technical specifications for the creation of an automated process control system (in points)

table 2

Number of points

1. The degree of scientific and technical novelty of the technological control object (TOC) (F1)

1.1. I degree - TOU has operating analogs in Russia and, possibly, abroad

1.2. II degree - TOU has operating analogues only abroad

1.3. III degree - neither from a design nor from a technological point of view, TOU is not a fundamentally new object, but has no existing analogues

1.4. IV degree - from a design and (or) technological point of view, TOU is a fundamentally new object

2. The nature of the controlled technological process in time (F2):

2.1. Continuous (with long-term maintenance of modes close to steady state, and practically non-stop supply of raw materials and reagents)

2.2. Semi-continuous (continuous, with essential for the management of transient conditions caused by additions (substitutions) of raw materials or reagents or product dispensing)

2.3. Continuous-discrete - I (combining continuous and intermittent modes at various stages of the process)

2.4. Continuous-discrete - II (combining continuous and intermittent modes with a short duration of continuous modes in emergency conditions)

2.5. Cyclic (intermittent, with an essential for the control of the duration of intervals of continuous operation and cyclic repetition of intervals with different modes)

2.6. Discrete (intermittent, with a small, insignificant for the control of the duration of continuous technological operations)

3. The number of technological operations performed at TOU (FZ):

3.2. St. 5 to 10

3.3. St. 10 to 20

3.4. St. 20 to 35

3.5. St. 35 to 50

3.6. St. 50 to 70

3.7. St. 70 to 100

3.8. for every 50 over 100

4. The number of variables characterizing the TOU (F4):

4.1. up to 20

4.2. St. 20 to 50

4.3. St. 50 to 100

4.4. St. 100 to 170

4.5. St. 170 to 250

4.6. St. 250 to 350

4.7. St. 350 to 470

4.8. St. 470 to 600

4.9. St. 600 to 800

4.10. St. 800 to 1000

4.11. St. 1000 to 1300

4.12. St. 1300 to 1600

4.13. St. 1600 to 2000

4.14. for every 500 over 2000

Notes:

1. For the top-level control system and multi-level control system:

a) when assessing the factor F3, the number of technological operations performed at the TOC section equipped with its own process control system is taken equal to 1;

b) when assessing the factor Ф4, the number of variables characterizing the TOC section equipped with its own APCS is taken equal to the number of variables generated in this APCS for transmission to the higher hierarchical level of the created APCS.

2.2.2. The base price for the development of technical specifications, calculated for the number of points up to 41 (), is shown in Table 3.

The base price for the development of technical specifications for the creation of an automated process control system (in million rubles) ()

Table 3

Number of points

Base price

2.2.3. An example of determining the base price for the development of technical specifications is given in Appendix 2

2. In the case of creating an automated process control system for a TOU, composed of several identical (of the same type, unified) production and technological subobjects (sections, departments, sections, complexes), when calculating points for factors Ф3 and Ф4, the quantitative assessment of these factors is made using the following correction factors :

The serial number of the TOU subobject

5 and more

Correction factor

2.3. Development of design documentation for the process control system

2.3.1. The number of points characterizing the complexity of the development of each part of the project documentation for the process control system is determined according to Table 4.

Labor intensity of the development of project documentation for the process control system (in points)

Table 4

The main factors that determine the complexity of development

Number of points for parts of project documentation ()

1. The nature of the controlled technological process in time (F2):

1.1. Continuous (with long-term maintenance of modes close to steady state, and almost non-stop supply of raw materials and reagents)

1.2. Semi-continuous (continuous, with essential for the management of transient conditions caused by additions (substitutions) of raw materials or reagents or the release of products)

1.3. Continuous-discrete - I (combining continuous and intermittent modes at various stages of the process)

1.4. Continuous-discrete - II (combining continuous and intermittent modes with short duration of continuous modes in emergency conditions)

MINISTRY OF INDUSTRY OF THE RUSSIAN FEDERATION

(MINPROM OF RUSSIA)

DIRECTORY OF BASIC PRICES FOR THE DEVELOPMENT OF TECHNICAL DOCUMENTATION FOR AUTOMATED PROCESS CONTROL SYSTEMS (APCS)

Approved

Ministry of Industry of the Russian Federation

March 14, 1997 as advised by the Ministry of Construction of the Russian Federation

(letter dated 27.01.97, No. 9-4 / 8)

The reference book of base prices for the development of technical documentation for automated control systems for technological processes (APCS) was developed by ZAO Research and Production Center VNIPI SAU-40 and TP TSENTRINVESTproekt of the Ministry of Construction of Russia.

The guide comes into force on April 15, 1997. From the day of its introduction, the price list for the development of technical documentation for the process control system, approved by the USSR Ministry of Electrotechnical Instruments on February 19, 1991, is no longer valid.

Clarifications and consultations on the use of the Handbook are provided by:

ZAO SPC "VNIPI SAU-40" (107078, Moscow, Kalanchevskaya st., 15a; tel. (095) 975-58-46; tel./fax (095) 975-33-65)

SE "CENTRINVESTproekt" (125057, Moscow, Leningradsky prospect, 63; tel. (095) 157-39-42; tel./fax (095) 157-46-51)

1. Basic provisions

1.1. The reference book of base prices for the development of technical documentation for automated process control systems (APCS) (hereinafter referred to as the "Directory") is recommended for determining base prices for the subsequent formation of contract prices for the development of technical specifications for the creation of APCS and documentation for system-wide solutions, organizational, information , technical, mathematical and software for the process control system. as well as for the development of documentation for automated subsystems of technological processes control, which are part of integrated automated systems as their components for objects of industries and non-industrial sectors.

1. 2. Base prices in the Guide are set depending on the complexity of work, calculated in points, excluding value added tax.

1.3. The handbook is intended for use by organizations of various organizational and legal forms that are licensed to perform the relevant work and have the status of a legal entity in accordance with the legislation of the Russian Federation.

1.4. The prices in the Guide take into account all costs for the development of technical documentation for the process control system, included in the cost price in accordance with the "Regulations on the composition of costs for the production and sale of products (works, services) included in the cost of products (works, services), and on the procedure for the formation of financial results taken into account in the taxation of profits ", approved by the Government of the Russian Federation of August 5, 1992 No. 552, with changes and additions (except for the cost of purchasing special equipment and business trips).

1.5. The prices in the Guide are set in relation to the composition, the order of development. coordination and preparation for the customer's approval of technical documentation for the process control system. regulated by the relevant regulatory documents

1.6. The prices in the Handbook are set for the development of technical specifications (TOR) for the creation of an automated process control system and the development of design documentation for an automated process control system in the amount of technical projects (according to SNiP 11-01-95 - projects) and working documentation. At the same time, prices are set separately for the development of each of the following parts of the project documentation for the process control system

Modern production is now very difficult to imagine without the use of automated control systems. Technological processes are quite complex, contain many repetitive operations, and require the utmost precision and responsiveness. APCS is designed to solve all these problems, significantly reducing the "human factor" in production processes.
Before defining development cost automated process control system (APCS), let's take a closer look at what it is APCS and what constitutes the design of automated systems.

Automated process control system (APCS) - is a system consisting of personnel and a complex of software and hardware designed to create control automation systems technological equipment and production processes at enterprises ( production automation).
Automation systems take over control and management technological processes, providing a person with the opportunity to observe them and manage production in terms of key parameters. Application APCS leads to a significant reduction in financial costs, more careful control over the process, prevention of many emergencies, increased work productivity industrial enterprises and the quality of the manufactured products. In particular, APCS is necessary when the technological processes used in the organization are complex and inadmissible for failures that can entail significant material losses.

Creation of a process control system is a very complex and lengthy process that contains stages design, manufacture and assembly of its constituent elements, installation, commissioning... The most difficult are multilevel control systemsconsisting of two or more process control systems different levels hierarchy.

Design automated control systems is the process of creating a set technical documentation, models and prototypes necessary and sufficient for the manufacture, installation, adjustment and operation of the automated control system.

Technical documentation for automated systems of technological processes (APCS) consists of documents defining technical requirements to the process control system ( technical task for the creation of an automated process control system) and design solutions.

Technical task ( TK) for the creation of an automated process control system - this is an important pre-project document that determines purpose of creating systems, system requirements and procedure for its creation, in accordance with which the development of the process control system and its acceptance upon commissioning is carried out.

Design documentation implies a two-stage development :


  • Technical project (TP) / project (P).

  • Working documentation (RD) .

Instead of stages TP (P) and RD the development of an automated process control system in one stage is allowed Technical work project / Working draft (TRP / RP). Stage TRP ( RP) are performed in cases of use standard projects Automated process control systems or when reusing cost-effective individual projects.

So, we have identified the goals of creation, general points and basic concepts of the process control system, now we will determine the procedure for calculating the cost of developing technical documentation.

The cost of developing the technical documentation for the process control system is determined according to the "Reference price guide for the development of technical documentation for automated process control systems (APCS)"

The cost is determined separately for development TK (Table 3 SBC) and development of each of the following parts project documentation of the process control system (Table 5 SBC):
system-wide solutions (OR) : the concept of automation, tasks of the automated process control system, automated functions, the functional structure of the automated process control system, design assessment of the reliability of the automated process control system, local estimate calculation, the program and test procedure for the automated process control system;
organizational support (OO): organizationaland I structuresand, rights and obligations of users and operating personnel of the NPP in operating conditions, checksand and providinge performance of the speaker;
information support (IO) : formss documents, classifiers, regulatory framework and implemented solutions on the volume, placement and forms of existence of information used in the AU during its operation;
technical support (TO) : structure of a complex of technical means (CTS), general views, schematic diagrams, locations, connections and connections, specifications of materials and equipment, operating instructions for the KTS;
software (MO) : mathematicallyemethods, modelandand the algorithms, appliedare in the AU;
software (software) : programss on data carriers and softwaree documentsintended forth for debugging, functioning and checking the functionality of the speaker.

The basis for determining the cost of developing the technical documentation of the process control system is the determination of its complexity and labor intensity, assessed by the main factors and expressed in points (Tables 2, 4 SBC).
These tables are focused on newly developed process control systems taking into account the "basic" factors and conditions of their creation. In the presence of other factors and conditions affecting the labor intensity of work, correction factors are applied when determining the base prices (Table 1 SBC). At the same time, their values \u200b\u200bfor different parts of the design documentation for the process control system may be different.

One of the features of this handbook is that all coefficients greater than one are complicating, that is, when determining the base price using several coefficients greater than one, the overall multiplying coefficient is determined by summing their fractional parts and the unit
The overall reduction factor is determined by multiplying.
In the case of using simultaneously raising and lowering coefficients, first, in the specified order, the total raising and the total decreasing coefficients are determined, which are then multiplied.

If the documentation is not developed in full, for example, when correcting previously adopted design solutions, when developing an automated process control system for an object where automation work has already been performed, etc. - a reduction factor is applied to base prices About, which is installed by agreement with the customer in accordance with the complexity of the work. It can also be applied separately to some parts of the design documentation.

Prices in the Guide are set as as of January 1, 1995, Directory 1997 year editions, therefore based on Letters of the State Construction Committee of Russia dated 01.13.1998, No. 9-1-1 / 6the denomination coefficient is applied to prices CD \u003d 0.001.

One more important feature The handbook can be distinguished by the fact that the prices take into account work on local automation systems included in the process control system. In this regard, if a technological control object is designed TOU (for example, a furnace, a production workshop, a department) with automated control of a technological process on it, the price of developing an automated process control system is determined by"Reference book of base prices for the development of technical documentation for automated process control systems (APCS)" then base price design work of an object equipped with an automated process control system should be decreased byprovided in the Collection or Reference cost of work by design for this object process automation (including technological control, technological signaling, technological dispatching and telemechanization). For example, for "Objects of various industries" there are RPD "Automation", "Automation", "Automation of technological processes", from the cost of design work in this situation, RPD data should be excluded.
The base price for the development of technical specifications and each part of the project documentation for the process control system is determined depending on the number of points calculated by the main factors of labor intensity, the corresponding value factor and the general correction factor according to the formula:

C bases \u003d S * ∑B * K where


S - value multiplier (million rubles);
∑B - the amount of points;
K - general correction factor.

For TK, labor intensity (sum of points) is determined by Table 2 SBC by 4 factors:
F1 - The degree of scientific and technical novelty of the technological control object (TOC). Depends on whether the TOU has existing analogues in Russia and abroad.
F2 - The nature of the flow of a controlled technological process in time (6 options, continuous, discrete, cyclic, etc.)
Form 3 - The number of technological operations performed at the TOU. A technological operation is a complete part (stage) of a technological process. Examples of technological operations: loading, heating, cooling, languishing, crushing, cutting, welding, roasting, etc.
Form 4 - The number of variables that characterize the TOU. Variables are parameters that take different values \u200b\u200band characterize either the state of the automated technological complex (ATK), or the process of functioning, or its result. Examples of a variable: temperature in the working space of the furnace, pressure, coolant flow rate, plant efficiency, daily capacity of the unit, etc.

When calculating the quantitative assessment of Ф3 and Ф4, the following should be taken into account that in the case of creating an automated process control system for TOU, composed of several identical (of the same type, unified) production and technological subobjects (sections, departments, sections, complexes), the quantitative assessment of Ф3 and Ф4 is performed using the following correction factors:

Serial numberpapproval of the TOU 1 2 3 4 5 and more
Correction factor 1,0 0,8 0,6 0,4 0,2

For example, a TOU consists of 5 similar subobjects and 3 non-uniform subobjects, similar subobjects contain 20 variables, heterogeneous 35, 40, 42 ... The sum of variables for objects of the same type will be: 20 * 1 + 20 * 0.8 + 20 * 0.6 + 20 * 0.4 + 20 * 0.2 \u003d 60
The total number of TOU variables - the sum for heterogeneous subobjects and similar ones will be: 35 + 40 + 42 + 60 \u003d 177 .
According to Table 2, we determine the complexity of F4 - 5 points.

The factors F3 and F4 do not have quantitative boundaries, for F3 for every 50 operations over 100, 1 point is added to the complexity of 100 operations, similarly for F4, for every 500 variables over 2000, 1 point is also added to the complexity of 2000 variables.
After determining the complexity, add up the points and multiply by the cost factorS tz \u003d 2.76 million rubles.

For project documentationthe complexity (sum of points) of each of the parts is determined by Table 4 CBC by 7 factors:
F2 - The nature of the flow of the controlled technological process in time;
Form 5 - The number of technological operations controlled or controlled by the APCS;
Form 6 - The degree of development of information functions of the process control system (4 degrees of control, measurement and analysis);
Form 7 - The degree of development of the control functions of the process control system (choice from 7 degrees of regulation or control);
Form 8 - Mode of execution of control functions of the process control system (5 types of modes);
Form 9 - The number of variables measured, controlled and recorded by the APCS;
Form 10 - The number of control actions generated by the APCS... The control action is designed to purposefully influence the process of functioning of the automated technological complex (ATK). Examples of control actions: turning on the mechanism (unit), emergency shutdown of the mechanism (unit), prohibition of starting the engine, etc .;
When quantifying factors F5, F9 and F10 for TOC, composed of several similar and heterogeneous subobjects, the calculation is performed in the same way as for factors Ф3 and Ф4 for TK, that is, using correction factors for the same type of subobjects.

The serial number of the TOU subobject 1 2 3 4 5 and more
Correction factor 1,0 0,8 0,6 0,4 0,2

These factors also do not have quantitative limitations.

For each part of the design documentation ( OO, OR, IO, TO, MO, PO) the base cost is determined similarly:

Tschpd \u003d S chpd * ∑B * K where


S cpd - value multiplier of the corresponding part of the project documentation (million rubles);
∑B - the amount of points determined for the corresponding part of the project documentation;
K - general correction factor for the corresponding part of the project documentation.

The total base price of a two-stage development of project documentation for the process control system (Cpd) consists of the base prices for each part of the project documentation:

Cpd \u003d Tsor + Tsoo + Tsio + Tsto + Tsmo + Tspo where:


Tsor - the cost of developing documentation for system-wide solutions;
Zoo - the price for the development of organizational support documentation;
Tsio - the price of development of documentation for information support;
Who - the cost of developing documentation for technical support;
Tsmo - price of development of documentation for software;
Cpo - the price of developing software documentation.

The approximate distribution of the base price of the two-stage development of project documentation for the process control system by stages is given in table 6 SBC, is installed by agreement with the customer in accordance with the complexity of the work.

Well, in conclusion, I would like to highlight that the works not accounted for in the SBC are listed in paragraph 1.7 Main provisions, including the cost of developing technical documentation for the process control system are not taken into account commissioning works, the cost of which is calculated according to a separate document.
An example of calculating the cost of developing technical specifications and project documentation for an automated process control system will be considered in the next post using the example of a program "Adept: Project".

DIRECTORY OF BASIC PRICES

FOR THE DEVELOPMENT OF TECHNICAL DOCUMENTATION

ON AUTOMATED CONTROL SYSTEMS

TECHNOLOGICAL PROCESSES (APCS)

Date of introduction 1997-04-15

DEVELOPED CJSC "Research and Production Center" VNIPI SAU-40 "and TP" CENTRINVESTproekt "of the Ministry of Construction of Russia APPROVED By the Ministry of Industry of the Russian Federation on March 14, 1997 on the proposal of the Ministry of Construction of the Russian Federation (letter dated January 27, 1997 N 9-4 / 8) From the date of its introduction, the price list for the development of technical documentation for the process control system, approved by the USSR Ministry of Electrical Engineering on February 19, 1991, is no longer valid.

1. Basic provisions

1.1. The reference book of base prices for the development of technical documentation for automated process control systems (APCS) (hereinafter referred to as the "Directory") is recommended for determining base prices for the subsequent formation of contract prices for the development of technical specifications for the creation of APCS and documentation for system-wide solutions, organizational, information , technical, mathematical and software for the process control system, as well as the development of documentation for automated subsystems of technological processes control, which are part of integrated automated systems as their components for objects of industries and non-industrial sectors. 1.2. Base prices in the Guide are set depending on the complexity of work, calculated in points, excluding value added tax. 1.3. The handbook is intended for use by organizations of various organizational and legal forms that have a license to perform the relevant work and have the status of a legal entity in accordance with the legislation of the Russian Federation. 1.4. The prices in the Guide take into account all costs for the development of technical documentation for the process control system, included in the cost price in accordance with the "Regulations on the composition of costs for the production and sale of products (works, services) included in the cost of products (works, services), and on the procedure for the formation of financial results taken into account in the taxation of profits ", approved by the Government of the Russian Federation of August 5, 1992 N 552, with changes and additions (except for the cost of purchasing special equipment and business trips). 1.5. The prices in the Guide are set in relation to the composition, procedure for development, coordination and preparation for the customer's approval of technical documentation for the process control system, regulated by the relevant regulatory documents. 1.6. The prices in the Guide are set for the development of technical specifications (TOR) for the creation of an automated process control system and the development of design documentation for an automated process control system in the amount of technical projects (according to SNiP 11-01-95 - projects) and working documentation. At the same time, prices are set separately for the development of each of the following parts of the project documentation for the process control system:
  • system-wide solutions (OR);
  • organizational support (OO);
  • information support (IO);
  • technical support (TO);
  • software (MO);
  • software (software).
1.7. The prices of the Directory do not include:
  • pre-design research and development of the concept of the process control system;
  • research work carried out, if necessary, at the design stages of creating an automated process control system;
  • research and development work to create new automation tools;
  • development draft design APCS;
  • design and engineering work related to the development of custom-made APCS equipment (including panels, consoles and other atypical automation equipment), with the exception of drawing up initial requirements for the development of this equipment;
  • development of simulation equipment, debugging and commissioning stands and testing grounds for debugging and testing the process control system and its components, as well as simulators for training the control system personnel;
  • the cost of purchasing special equipment, the need for which may arise during the development of the process control system;
  • business travel costs;
  • additional costs associated with the performance of work by organizations located in the regions of the Far North and in areas equated to them;
  • the costs of acquiring from the copyright holder the right to use the protected results of his intellectual activity, including in the field of process control systems;
  • the costs of state supervision authorities, state expertise and other interested organizations for the approval and examination of the draft TK and project documentation for the process control system;
  • development of documentation for construction, plumbing, electrical, fire-fighting automation and other related parts of the project;
  • work on completing construction sites with equipment;
  • examination and acceptance of documentation developed by foreign firms; consideration and completion of documentation developed by foreign customers; drawing up specifications for materials, spare parts, assemblies and parts necessary for the operation of the process control system of a foreign facility; other works on separate orders of the general supplier or general contractor;
  • development of projects for the production of construction and installation works (PPR) when creating an automated process control system;
  • work performed at the stage of putting the process control system into operation (including commissioning, supervision of construction, provision of technical assistance).
1.8. The prices in the Guide are set depending on the labor intensity of the work, assessed by the main factors and expressed in points (table 2.4). These tables are focused on the newly developed process control systems, taking into account the "basic" factors and conditions for their creation. In the presence of other factors and conditions affecting the labor intensity of work, when determining the base prices, correction factors are applied (Table 1). Moreover, their values \u200b\u200bfor different parts of the design documentation for the process control system may be different. 1.9. The values \u200b\u200bof the labor intensity factors adopted in determining the price and the conditions for applying the correction factors must correspond to: for TK - an application for the development (creation) of an automated process control system and the customer's initial requirements for the system attached to it, and in case of insufficient data contained in these documents - other documents, the development of which preceded the development of the TK; for design documentation for an automated process control system - a technical assignment for the creation of an automated process control system, and in case of insufficient data contained in the specification, other documents, the development of which preceded the development of a technical or technical project (according to SNiP 11-01-95 - respectively, a project or a working project) ... 1.10. When determining the base price using several coefficients greater than one, the general multiplying coefficient is determined by summing their fractional parts and the unit. When determining the base price using several coefficients less than one, the overall reduction coefficient is determined by multiplying them. In the case of using simultaneously raising and lowering coefficients, first, in the specified order, the total raising and the total decreasing coefficients are determined, which are then multiplied. 1.11. When determining the base price, the values \u200b\u200bof labor intensity factors corresponding to the volume of work under the concluded contract should be used. It is not allowed to take into account the indicators characterizing both the previous and subsequent stages of development of the technological object of control and the process control system. 1.12 Determination of the base price for the development of project documentation for an automated process control system by summing up the base prices for the development of project documentation for its individual subsystems that are not an automated process control system is not allowed. 1.13 The prices of this Handbook take into account work on local automation systems included in the process control system. In this regard, if the price for the development of an automated process control system is determined according to this Handbook, then the base price of design work for the construction of an object equipped with an automated process control system, determined according to the Book of prices for design work for construction or the Guide of base prices for design work for construction, should be reduced by the amount the cost of design work for this object of automation of technological processes (including technological control, technological signaling, technological dispatching and telemechanization) provided for in this Collection or Reference Book. 1.14. The relative cost of certain types of work in the development of technical documentation for the process control system by the forces of one organization is established by this organization, depending on the complexity of the work performed. The relative cost of work performed by the forces of subcontractors is established in agreement with these organizations. 1.15. The base price for the development of technical documentation for the process control system in a reduced volume against the price taken into account (for example, when developing documents of not all types and names established state standards; when correcting previously adopted design solutions; when developing an automated process control system for an object where automation work has already been carried out, etc.) is determined at the base prices for the development of technical documentation for an automated process control system using a reduction factor Kob, the size of which is set by the developer in agreement with the customer in accordance with the complexity of the work. 1.16. An explanation of the terms used in the Handbook is given in Appendix 1. 1.17. The prices in the Handbook are set as of January 1, 1995 and are adjusted for inflation indices in accordance with information letters from the Ministry of Industry of Russia and the Ministry of Construction of Russia.