Details Created 06/30/2017 07:55

The production (manufacturing) of food containers is a responsible matter, everything in this process must be correctly adjusted, verified, and adjusted. Because plastic packaging is now perhaps one of the most popular types of packaging for many types of goods. Moreover, it is plastic food containers that are chosen by both small industries and individuals in order to preserve cucumbers, tomatoes, garlic and other vegetables directly in them. If food is destined to spend a long time in one packaging or another, this means that this packaging must be clean, absolutely safe, and not spoil the quality and properties of the products.

LLC "TD "Alliance Pack" was actually a pioneer in promoting the use of plastic food containers, in particular for preserved fish. Our permanent manufacturer and supplier of polypropylene containers has honed its production of food containers to the highest levels of skill, so when choosing to purchase plastic packaging containers from Alliance Pack LLC, you are choosing the result of extensive experience and undoubted quality.

The production of food grade plastic food containers can vary greatly depending on the manufacturer. There are unscrupulous manufacturers who make food containers, as they claim for consumers, from recycled materials, that is, from raw materials that have been subjected to secondary processing. It is impossible and simply unacceptable to use recyclable materials for the production of packaging containers for food, since this will significantly affect, in a bad way, not only taste characteristics food that will be stored in these packages, but, more importantly, will affect the composition of the food itself. The food will actually be spoiled, since one can imagine how unfavorable components can appear in polypropylene, which was previously part of the plastic containers in which paints, or glue, or, possibly, some chemical reagents were packaged. You can never know for sure what kind of material is included in the recycled content!

Moreover, one can imagine how these unfavorable components will react with food components when heated in microwave oven! This is especially critical if you own a cafe that provides food delivery services. Of course, in the office or at home, for the sake of a snack, the consumer will not put either the first or second course into ceramic or any other container from which he usually eats. In principle, the client cannot even suspect that the cafe is capable of placing food in disposable containers made from recycled materials. After all, this is simply unthinkable! At the same time, round plastic jars of 0.5 liters or 0.4 liters are very convenient for pouring soups into them and handing them over to the delivery service.

For this reason, dear regular and new clients of TD Alliance Pack LLC, we urge you to purchase plastic food containers only from trusted companies that have product certificates. Our company is an excellent example of this.

Deciding to open your own business is always difficult. Many people have been nurturing this idea for several years and still hesitate to take the first step. Don’t be afraid, because any development of events will teach you, give you an unforgettable experience, and possibly good earnings.

We offer an excellent option for making money in the form of producing plastic food containers. Yes, such products are very common on the market. But keep in mind that it is constantly in demand. Catering points, delivery companies ready food, grocery stores, outlets, selling food by weight and even simple people need such a product. Plus, if you offer a product with a new design or made from a special material, it can generate extraordinary demand!

Optimal organizational form when opening your own business, it is an LLC on common system taxation. In this case, you will face a lot of paperwork, but there is an easy opportunity to negotiate cooperation with enterprises. In addition, it gains more trust entity. The nice thing about the business of producing plastic food containers is that such products are not licensed and do not require certain certificates.

Selection of rented premises.

So, first you need to decide on production premises. In this case, it is worth paying attention to some nuances. The height of the walls should be no lower than 4 meters, the floor should be concreted or tiled. Also, such a room must have good ventilation and be connected to a water supply. For production, it is necessary to be able to connect to a 3-phase power supply. One more nuance: before starting work, it is important to finish the walls with non-combustible materials at least at a distance of 1.5-2 meters from the floor. Such a room is not difficult to find in any city.

In large cities, the rental price can be 280-320 rubles/sq.m., in smaller cities this figure is slightly lower than 200-270 rubles/sq.m. So, you will need a room with an area of ​​at least 40 sq.m., so you will have to pay 11-13 thousand rubles/month. Rented premises, if possible, should be divided into several zones: a production workshop, a warehouse for storing raw materials, a warehouse for finished products, a bathroom and a staff room.

Purchase of equipment and housing.

When you already have a certain production area, the next stage begins - the acquisition of equipment and raw materials. Polypropylene is used to produce food containers. This material has good barrier properties and can withstand temperatures up to 130 degrees. Containers made of this material can be used in a microwave oven. It is also quite resistant to fractures, so it is widely used for the production of containers. If you produce containers that are not resistant to high temperatures, you can use polystyrene as a raw material. This material looks very close to glass, so it is quite popular.

At wholesale prices, polypropylene granules can be purchased at a price of 48-52 rubles/kg, polystyrene can be purchased at a price of 80-84 rubles/kg.

Before purchasing equipment, it is worth deciding what method the products will be manufactured. The main methods are injection molding and forming. Once formed, a lot of waste remains (although it can be reused), resulting in thin-walled containers. Additional processing is also required. Such as cutting, welding, gluing, soldering, etc. Casting involves making a product by placing a viscous-flowing mass into a mold and allowing it to harden.

This production cycle is longer than formation. But it’s best to focus on the formation of products. So, for production you will need a granulator (about 48 thousand rubles), a mold (about 130-150 thousand rubles), you will also need small equipment for cutting and eliminating minor damage (10-13 thousand rubles) This amount should be added to the costs of electricity (approximately 40 rubles per hour) and costs associated with attracting personnel (approximately 2 rubles per 1 manufactured part).

Don't forget about advertising your products. Of course, you will not print leaflets describing this product and distribute them on city streets. In this case, the best advertising is to demonstrate the product in front of the buyer. You can organize some kind of promotion on a product at the beginning of sales, provide a discount. Let’s say the cost of advertising a product will be about 2-3 thousand rubles.
Determining the sales market and business development.

Of course, the main problem in this business will be organizing the sales market. As mentioned at the beginning, the product is quite popular. It must be remembered that the production of food containers involves non-stop loading of equipment, that is, continuous manufacturing process. Only in this case can you make a good profit. And continuous production implies a well-established sales market. You can make up the sales market in the following proportions: 45% - catering outlets operating on permanent basis; 20% - seasonal retail outlets; 18% - hardware stores; 12% - enterprises specializing in delivery ready meals; 5% - cafe.

We calculate the profit from production and its payback.

The equipment is intended for the production of plastic food containers, salad bowls, correxes, plates, lids, trays, substrates, egg packaging, packaging for cakes from plastic fabric of BOPS, HIPS, GPPS, PVC, PET polymers and others.

Equipment advantages:

• Thermoforming machine 580 x 520 is designed on the basis of modern world technologies, automatically feeds, heats the web, shapes, cuts and dispenses finished goods, collects unclaimed material for recycling. The equipment is intended for independent use. The manufactured products do not require any modifications using additional equipment.
• The entire production process is controlled by a PLC, which is programmed via an LCD touch screen and displays current parameters and production statistics. The computer can also store programs with preset parameters, simplifying the process of reconfiguring the machine for different products, increasing the convenience and ease of operation, reliability and stability of the equipment.
• The equipment is advanced in its class, the closed mold water cooling system increases operating efficiency and productivity, improves the quality of the final product, and reduces water consumption. By replacing molds, you can produce products of different shapes.
• An additional advantage is that the 580 x 520 thermoforming machine independently shapes and cuts finished products, eliminating the need to purchase punching presses, shortening the production chain, reducing the number service personnel, energy is saved, the need for production space is reduced, which ultimately reduces the cost of the final product in the consumer market.

Specifications:

The roll of film is installed on a special holder shaft located at the rear of the machine. Before starting operation, the equipment must be turned on to warm up. Warm-up time is 30-40 minutes. The edge of the web is fed through a system of drawing and pressing rollers to the heating zone.

The heating zone consists of two surfaces, the fabric is simultaneously heated from the bottom and top sides, acquiring a uniform temperature, the heating time is several seconds, the heating temperature can be adjusted depending on the thickness and type of film.

The heated material is pulled into the formation zone, where it is clamped between the two halves of the mold. The mold quickly and reliably closes using pneumatic cylinders, which firmly fixes the canvas during formation, eliminating the possibility of material displacement, the products are obtained High Quality, the likelihood of marriage is reduced to a minimum. Formation time is 2-5 seconds, depending on the depth of the product, after formation finished products cut using the same mold.

After cutting, the web with the extruded and cut products moves further along the conveyor belt, the finished products are separated from the general web and dispensed from the machine, the unclaimed material is wound onto a special storage shaft. The resulting products can be stacked a certain amount and placed in transport packaging for storage in a warehouse and transportation to points of sale.

The Food-Poly-Plast company has been manufacturing all kinds of plastic packaging for more than 15 years. Over the years, hundreds of companies have ordered disposable packaging from us and become our regular customers. Why do they trust us? The answer is simple - we pay attention to each client, find out all the tasks that packaging must perform and offer an option that solves all the issues. With our help, purchasing disposable packaging becomes a simple and enjoyable experience.read more

One of the areas of the Food-Poly-Plast company is the production of plastic packaging.

Our products are applicable to a wide range of products:

• confectionery;
• salads;
• semi-finished products;
• vegetables, fruits, dried fruits;
• ice cream, desserts;
• fast food;
• sushi, rolls and other ready-made dishes.

In total, the company produces more than 200 categories of disposable packaging. Such a wide range will help you choose the most suitable packaging in terms of shape, volume and purpose.
Disposable plastic packaging is convenient and practical for transportation. It reliably protects products from moisture.

It is especially convenient to use a transparent plastic container for packaging products. Its main advantage is the reliable protection of products from the effects of temperature and mechanical factors. This predetermines high demand for the corresponding type of product in a variety of segments: retail trade, in a candy store and Food Industry, in the restaurant service industry and for fast food delivery.

Disposable transparent packaging provides an excellent opportunity for the buyer to evaluate the product he is buying. And thanks to modern IT technologies, choosing and buying disposable packaging has become even easier. If you need to place a label describing the composition and characteristics of the product, this is also convenient to do.

The range of products produced by the Food-Poly-Plast company is constantly expanding. At the same time, disposable packaging always meets the strictest quality criteria.

The modern equipment used by our company allows us to produce exceptionally high-quality and aesthetically pleasing samples of plastic containers. The products we produce are presented in a wide range of sizes and designs. We can provide mass production, as well as the production of unique goods to order, in compliance with all the wishes of the customer.

We use modern, high-tech thermoforming equipment from leading companies in the USA, Canada and Germany. At the same time, we work with raw materials of the highest level of quality and environmental friendliness, which we obtain from regular reliable suppliers.

Another advantage we have is the reasonable price of our products. Its optimal combination with excellent product quality is achieved thanks to advanced technologies, modern equipment, safe raw materials and, of course, highly qualified personnel, allowing you to achieve maximum results with optimal costs.

By contacting our specialists, you can easily and quickly buy disposable packaging or plastic containers that are best suited for packaging all kinds of food products. We will offer you a solution that suits your needs at low costs.

The minimum quantity you can order is one package.
Are you surprised and hard to believe? Doubts away, everything is exactly like this. Yes, yes, you can order just one container and you can pick it up right on the day of your order. Note, this will of course be possible if such a container is available. If it is not there, it will take some time to create your order. more details

Of course, the situation when a client orders just one container is the exception rather than the rule. After all, plastic food packaging is very convenient.

An important parameter for the manufacturer is the rigidity of the packaging. It can be used to deliver products from the production site to stores. It is strong enough for this, as it has stiffening ribs. There are also specially designed protrusions that allow for stacking, that is, fixing containers on top of each other. This greatly facilitates transportation and storage.

It is important that food packaging is convenient for the end consumer. When a client one day buys your cake or salad, brings it home, puts it on the table and enjoys having dinner with his family or drinking tea with friends, he will be happy. Everything turned out exactly as he imagined. After all, an elegant but durable salad bowl not only did not get wrinkled in the bag on the way home, but also fit harmoniously into the serving and the purchased dish did not have to be transferred to another dish.

That's why we pay so much attention to the design and production of food packaging.

Today, many clients who once ordered plastic packaging for food products from us have switched to permanent cooperation. This is due to the fact that we treat every order with attention, taking into account all the client’s wishes.

We understand that it is important for you to receive your order as quickly as possible. Therefore, we create a stock of the most popular types of packaging so that they are always in stock. For repeat and unique orders, we develop a production plan for food packaging. Such planning makes it possible to carry out shipment by a certain date convenient for the customer. Thanks to this planning, you get several advantages at once.

Firstly, your products reach store shelves always fresh. This benefits both the retail outlets that sell your products and the end customers.

Secondly, you do not need to have a large warehouse, because you can immediately pack and ship finished products. And these are funds saved on renting a warehouse space, which can be used for production development or for other purposes.

By contacting our specialists, you can easily and quickly buy disposable packaging or plastic containers that are best suited for packaging all kinds of food products.

The specialists of the Food-Poly-Plast company will offer you a solution that meets your needs at low costs.